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Device Lab 22

Haemodialysis Machine

Haemodialysis Machine in the BMEssentia 3D Device Lab

An extracorporeal blood circuit exchanges across a hollow-fibre membrane against a separate prepared dialysate stream. Access, blood handling, fluid preparation and protective sensing are different parts of the same treatment system.

Also called: Dialysis Machine, Hemodialysis Machine, Hemodialysis, Haemodialysis, Kidney Machine. Arabic: جهاز غسيل الكلى الدموي. Device Lab 22 of 69 in BMEssentia Medical City, 1 configurations.

Overview: the configurations

Hemodialysis

An extracorporeal blood circuit exchanges across a hollow-fibre membrane against a separate prepared dialysate stream. Access, blood handling, fluid preparation and protective sensing are different parts of the same treatment system.

Automated peritoneal dialysis

A pneumatic cycler moves dialysis solution through a disposable cassette and a single patient catheter. Fill, dwell and drain are separate phases; the peritoneum provides the exchange surface and blood remains inside the body.

Manual peritoneal dialysis

A gravity exchange set connects fresh solution, a patient transfer set and a drain bag. There is no powered cycler. The patient connection, bag heights, clamp states and clean connection workflow determine what can happen.

How it works: the main parts

What each part does, from the Haemodialysis Machine lessons in the 3D Device Lab.

Housing
It is a box. That is the point, and it is why people stop looking at it.
Display
You will be tempted to call this the brain. It is not.
Blood pump
The machine never touches the blood. Read that again, because almost every wrong mental model of this pump starts by forgetting it.
Heparin
Blood that meets a plastic surface tries to clot. The entire extracorporeal circuit is one long plastic surface, so without anticoagulation the dialyzer would progressively clot off during treatment.
Dialyzer
Everything else in this room exists to get two liquids to this cartridge under the right conditions. The dialyzer is where the treatment actually happens, and it happens across a membrane you will never see.
Venous safety
Air in the venous line is one of the few failures in this circuit that can injure a patient in seconds. Everything in this assembly exists for that single scenario.
Pressure
These two thin branches are not delivering anything. They are the machine's only direct sense of what is happening inside a circuit it otherwise cannot see.
Saline
A clear bag of clear fluid hanging beside a machine full of other clear fluids. This is the single easiest component in the room to misidentify, and misidentifying it is not harmless.

Common faults and what to check

Most reported device problems (FDA MAUDE)

Device problemReports
Device Alarm System124
Output, high74
Replace70
Inadequate Ultra Filtration54
Self-Activation or Keying49
Air Leak44

Raw counts of adverse event reports for this device type (FDA product code FKP), all years. Not adjusted for the number of units in use, so they show what gets reported, not failure rates. Report text is never copied.

Standards engineers test against

IEC 60601-2-16: haemodialysis, haemodiafiltration and haemofiltration equipment

The particular standard for dialysis machines.

ISO 23500: water and fluids for haemodialysis

The series that sets the quality of water for dialysis, concentrates and dialysis fluid, and how the water treatment system is validated and monitored.

Recent FDA recalls

RecallProduct and reason
Z-2224-2010
2010-08-15
Fresenius Medical Care North America: Fresenius 2008H Dialysate Delivery Machine, Manufactured by Fresenius USA Inc., Walnut Creek, CA
Power cords may fail if the prongs crack or fail at the plug, and may become a fire/burn/shock hazard or delay/interrupt therapy. Root cause: Component design/selection.
Z-2227-2010
2010-08-15
Fresenius Medical Care North America: Main Power Supply Assembly (50 and 60 Hz) and AC Power cord assembly for hemodialysis machines and Granuflo 1 mixers,
Power cords may fail if the prongs crack or fail at the plug, and may become a fire/burn/shock hazard or delay/interrupt therapy. Root cause: Component design/selection.
Z-1322-2010
2010-04-12
Baxter Healthcare Renal Div: Baxter 1550 Single Patient System Hemodialysis Machines
Some of the 1550 Hemodialysis Instruments may have replacement circuit boards with incorrect versions of software. Root cause: Software change control.
Z-2352-2008
2008-09-21
Hach Co: HACH SteriChek Sensitive Total Chloramines and Residual Chlorine Reagent Strips, Tests for feed water and rinse water
Inconsistencies in total chlorine and free chlorine levels may result in providing inaccurate false positive or false negative results Root cause: Nonconforming Material/Component.
Z-2353-2008
2008-09-21
Hach Co: HACH SteriChek Sensitive Total Chlorine Reagent Strips, Tests for water and rinse water down to 0.1 mg/l (ppm), packaged
Inconsistencies in total chlorine and free chlorine levels may result in providing inaccurate false positive or false negative results Root cause: Nonconforming Material/Component.

From the FDA recall database (openFDA), newest first, imported 2026-10-22. 12 recalls on record for this device type. Recall text is the FDA's public text; each recall links to the official record.

Learn it, see it in 3D, ask about it

Previous: PCNL System. Next: Peritoneal Dialysis. All 69 devices.

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